Super Enameled Copper Winding Wires

Every motor, transformer and coil depends on one thing: the wire inside it. Super enameled copper winding wires are copper conductors covered with a thin, tough layer of enamel insulation, and they are the standard choice for making magnetic coils. Apple Insulated Wires Pvt. Ltd. is a copper winding wire manufacturer and supplier based in Dadra, in the Union Territory of Dadra and Nagar Haveli. We make enameled copper winding wires in 130, 155, 180 and 200 class, tested in our own lab and made to IS 13730, IEC 60317 and NEMA MW1000. Whether you need one grade for a fan motor or a steady bulk supply for a transformer line, pick the wire you need from the range below and ask us for a quote.

What Are Super Enameled Copper Winding Wires?

A winding wire, also called magnet wire, is the thin wire wrapped into coils inside motors, transformers, relays and many other electrical parts. When current flows through a coil, it creates a magnetic field. This is what makes a motor turn and lets a transformer change voltage. The enamel layer is the key. It lets the turns of the coil sit tightly side by side without touching, so current flows along the wire and not between the turns.

Copper is the most trusted conductor for this job. It carries current very well, bends without breaking and resists corrosion, so a copper coil can stay small and run efficiently. That is why super enameled copper wire is used in everything from household fans to industrial transformers. Enamelled copper wire is sorted by thermal class, which tells you how much heat the enamel can handle. A higher number means the wire can work in hotter conditions.

Our Range of Enameled Copper Winding Wires

We offer five grades of enameled copper winding wire. Each one is made for a different heat level and job.

Copper Modi Polyester Wire 130 Class

Copper Modi Polyester Wire 130 Class is the everyday choice for moderate temperatures. Its polyester enamel gives reliable insulation and good resistance to moisture, abrasion and most solvents. The smooth finish and steady diameter make it easy to wind, and it keeps production costs low. It is common in motors, transformers and relays.

Copper Modi Polyester Wire 155 Class

This grade suits moderate to high temperatures. The durable polyester enamel resists heat, abrasion and chemicals, and the insulation stays stable under mechanical stress. With a uniform diameter and smooth surface, it winds evenly and gives consistent performance in motors, transformers and coils.

Modi Polyester Wire 180 Class

Choose this wire for hotter, more demanding work. It handles up to 180 class and offers excellent dielectric strength. The insulation stays mechanically stable even under continuous heat, so it lasts in transformers, motors and coils. It is available in various gauges to suit different designs.

Polyurethane Self Solderable Wire 155 Class

The polyurethane coating melts during soldering, so you can solder the wire directly without stripping the insulation. This saves time and speeds up production. It works with both manual and automated soldering, and it suits compact, high-precision coils and electronic parts.

Dual Coated (PEI+PAI) Wire 200 Class

The Dual Coated (PEI+PAI) Wire 200 Class is our highest-rated grade. Two enamel layers give strong resistance to chemicals, abrasion and overload, along with high dielectric strength. The wire stays flexible through repeated heating and cooling, which makes it a good fit for motors, transformers and automotive parts.

Not sure which grade fits your design? Our team can help you compare them. We can also adjust thermal class, insulation type and conductor size to match your project.

Where These Wires Are Used

Enameled copper winding wires go into any product that has a coil. Typical uses include:

• Electric motors for pumps, fans and household appliances

• Transformers of many sizes

• Relays, solenoids and inductors

• Submersible pump motors and agricultural irrigation systems

• Automotive components, where 200 class wire is needed

• Compact electronic coils that need direct soldering

Our customers include makers of motors, transformers, home appliances and water pumps.

Key Benefits

Here is what you gain when you use enameled copper wire from Apple:

• High conductivity: copper carries current efficiently, so coils can stay compact.

• Reliable insulation: the enamel blocks short circuits between the turns of the coil.

• Heat options: pick 130, 155, 180 or 200 class to match the real temperature inside your machine.

• Tough coating: it resists abrasion, chemicals and moisture during winding and in daily use.

• Smooth winding: even diameter and a smooth surface let wire run cleanly on fast winding machines.

• Flexibility: the wire bends and coils without breaking.

Copper or Aluminum: Which One Should You Pick?

Neither metal is always better. Choose copper when you need the best conductivity in a small coil, or when space is tight. Copper carries more current through the same thickness of wire, so the coil stays smaller and the machine runs efficiently.

Choose aluminum when weight and cost matter most, as in fans, appliances and small transformers. Our super enameled aluminum winding wires are a lighter, lower-cost option for those products. Some makers use copper for one product line and aluminum for another. We make both, so tell us about your design and we can help you compare.

How to Choose the Right Wire

A few simple checks will help you pick well:

1. Check the heat. Pick the thermal class that matches the real temperature inside your machine.

2. Think about the job. A fan motor and an industrial transformer do not need the same wire.

3. Think about soldering. If your coil needs quick, direct soldering, choose the self solderable grade.

4. Match the winding speed. Tough coatings suit fast winding machines.

5. Size the wire properly. Make sure the conductor size fits your load.

6. Ask us for help. We can adjust specifications to match your project.

Handling and Storage Tips

Good wire can still be damaged by poor handling. These habits protect the enamel:

• Keep spools in a dry, clean place away from moisture and heat.

• Store them away from oil and strong chemicals.

• Avoid dragging the wire over rough or sharp surfaces.

• Do not bend it sharply or pull it too hard while winding.

• Use even tension so the enamel does not crack.

Why Choose Apple Insulated Wires?

With over 25 years in the wire and cable industry, Apple Insulated Wires Pvt. Ltd. is one of the enameled copper wire manufacturers in India that makers rely on for steady quality. As an enameled winding wire manufacturer and a super enameled copper wire supplier, we treat every order with the same care, small or large.

• Follows known standards: our enameled wires are made to IS 13730, IEC 60317 and NEMA MW1000.

• Tested in our own lab: every product is checked in-house before it ships.

• Made to your needs: we can adjust thermal class, insulation type and conductor size.

• Clean processes: our work is RoHS compliant and eco-friendly.

• Good value for bulk orders: we supply large quantities at competitive prices.

• Delivery in India and abroad: we pack with care and prepare export documents.

• Helpful support: our team is ready to answer your questions.

Conclusion

Super enameled copper winding wires are the dependable base of every good motor, transformer and coil. With 130 class for everyday use and 200 class for the hottest jobs, you can match the wire to your design. Whether you are looking for a copper winding wire manufacturer, an enameled copper wire supplier or a long-term partner for super enamelled copper wire in India, Apple Insulated Wires is ready to help, from your first small order to regular bulk supply. Call us on +91 9624471888 or write to info@applewires.com, and our team will guide you.